Exhibitor Press Releases
Cable Gland Focus: Smart Automation Starts with Reliable Connections
Get it wrong, and the consequences can be costly: cable
jacket damage and premature failure, ingress and corrosion that undermine
enclosure IP performance, or even intermittent communication/drive errors due
to poor EMC bonding and screening.
As Craig Annal, Head of Product Development at one of the
world’s largest cable gland manufacturers - CMP Products - explains, as much as
a cable gland may seem like a small decision, it has a disproportionate impact
on system reliability and lifecycle cost.
Craig said: “With many different cables available on the
market, suitable for various applications, the precise gland selection
underpins sealing and EMC integrity which ultimately safeguards connectivity in
any junction box or enclosure, maintaining robust, interference-free operation.
Having the right cable glands will ultimately maximise uptime.”
For more than 65 years, CMP has been helping engineers avoid
these risks - partnering with customers early in the design phase to match
gland types to cable constructions, environments, and EMC requirements ensuring
safe, compliant and efficient installations every time.
TruSeal: Flexible by design for diverse applications
CMP’s flagship cable gland range, TruSeal - suitable for
industrial and explosive atmospheres - is a standout choice across varied
projects, thanks to its broad sealing capability over diverse cable diameters
and constructions. This flexibility helps reduce part counts, simplify BOMs,
and maintain performance across platform variants.
Since its launch in 2019, TruSeal has proven to be extremely
popular globally with demand growing from OEMs, engineers and wholesalers
across multiple industries and sectors due to the flexibility it provides for
series production.
Proven Choice for OEMs
Offering ultimate flexibility, CMP’s TruSeal range is
available in both polymer and metallic materials. The business reports it is
seeing an increasing demand for its polymer range, due to it being an ideal
solution for OEM builds.
Polymer cable glands are the preferred choice when every
gram matters, delivering performance benefits for weight sensitive axes and end
of arm tooling while resisting corrosion and avoiding metal staining in
hygienic or washdown environments. They also mitigate mixed metal corrosion
risks on aluminium or plastic enclosures, providing a robust, non reactive
interface.
Craig explains: “The polymer range is extremely lightweight,
without compromising on the strength of the gland itself. For OEMs focused on
cost and throughput, polymer solutions streamline assembly and help standardise
components across high volume builds, improving consistency and reducing total
cost of ownership.”
A fully compatible EMC range of TruSeal products is also
available in metallic material, which is the ideal choice whenever there is a
requirement for a reliable 360 degree low impedance termination of a braided or
foil screen to maintain electromagnetic compatibility, typically for VFD/servo
motors, robot axes, switching power supplies, industrial Ethernet, radio/IoT
modules, and other high frequency or high speed signals where RFI/EMI must be
contained.
Seal Configurations for Every Application
Selecting the right sealing method is critical to maintain
ingress protection, strain relief, and long‑term reliability across varied
cable constructions and environments. To help engineers match performance to
application - whether space‑constrained control panels, trace‑heating
terminations, or mixed cable size - the TruSeal range includes versatile,
safety‑compliant options that cover standard, small, combined, flat form, and
multi‑cable requirements.
Tested and Certified for Safety
Not all products are tested to the same standards. Some
manufacturers perform only minimal testing to meet export laws. This approach
is risky, which is why CMP mitigates risk by ensuring TruSeal not only complies
with the prevailing safety standards for cable glands, but in many areas, even
exceeds these requirements.
All TruSeal products comply, at a minimum, with IEC / EN
62444, while the explosive atmospheres products are tested and certified to IEC
/ EN 60079-0,7, 31. Each product undergoes CMP’s comprehensive testing program
– including ageing, prolonged exposure to high and low temperature and humidity
extremes, followed by cable retention, anchorage and twist tests, as well as
cold impact and ingress protection testing, ensuring safety for personnel and
protection of electrical systems throughout the product’s service life.
Engineered for Durability
The weight of larger cables should never be underestimated.
If not properly restrained, a cable can pull out during service, causing
significant damage to the equipment and costly downtime.
Using certified cable glands is the only way to ensure safe
cable retention and protect electrical infrastructure. TruSeal glands can
withstand the highest levels of impact in the market for this type of gland and
maintain secure performance throughout their lifespan.
CMP certifies all cable glands to the IP tests in the
standard IEC / EN 60529 and all are certified IP 66, 67, 68, 69 and 69K;
ensuring they are suitable for harsh environments from an offshore deluge to
industrial steam cleaning.
Sealing Range and Flexibility
Research conducted by CMP during product development found
that one major competitor would need six glands to cover the same sealing range
achieved by just two TruSeal glands.
For example, an M20 TruSeal cable gland would securely seal
a 14mm, 9mm and even a 5mm cable. Its flexibility means it can accommodate
cable tolerance variations - which are often ±10 per cent of the overall cable
outer diameter - helping to prevent fit issues and ensure a consistent seal.
Beyond cable sizes, TruSeal offers adaptability in
configuration and installation. All glands are available with standard or long
metric threads, NPT options, and in six colour variants, simplifying selection
for engineers and OEMs.
To protect enclosures during transport or before cables are
fitted, CMP also supplies transit discs and Ex-certified IP plugs maintaining
the rated protection level until final installation.
High-Performance Materials
Cable glands are often exposed to impact, heat, and UV
light, which can weaken materials over time and compromise safety. To prevent
this, CMP prioritised material selection in the design of the TruSeal range.
Many materials release harmful smoke or halogens when
exposed to fire, posing risks to people and equipment. To mitigate such
threats, the TruSeal range is manufactured from Low Smoke and Fume, zero
Halogen and Phosphorus free (LSF0H) as standard. The Polyamide used is a tough,
abrasion-resistant material that can be moulded at a low temperature, meaning
less shrinkage and consistent quality.
Environmental exposure can also reduce product lifespan
through cracking or degradation. CMP’s bespoke Polyamide blend meets the most
stringent of IEC tests, withstanding seven joules of impact, offering one of
the widest temperature ranges on the market and remaining UV-stable for
long-term outdoor use.
Fire safety is another critical consideration in many
installations. For applications requiring additional fire safety, a UL94 V0
flame retardant upgrade is available, ensuring any ignition self-extinguishes
within 10 seconds on a vertical specimen.
Trusted Across Industries
Different industries place very different demands on
connection components, from harsh outdoor environments to high-volume
production. TruSeal’s flexibility goes beyond performance in the sectors it is
suitable for. In a nutshell, there really isn’t an area it isn’t suitable for,
from energy and power to data centres; transportation to Government projects.
Its broad sealing range and standardisation benefits have
made it a popular choice among OEMs and wholesalers, helping them reduce stock
levels while enjoying a high product turnover.
Complete Confidence with TruSeal
From specification to installation, TruSeal gives engineers
complete confidence. Designed, tested and manufactured in‑house by CMP, the
range combines broad sealing capability, polymer and metallic variants -
including fully compatible EMC options - LSF0H materials with optional
increased flame retardant UL94 V‑0 variants, and market‑leading ingress
protection (IP66/67/68/69/69K).
By reducing part counts, simplifying BOMs and stocking, and
de‑risking compliance with IEC/EN 62444 and IEC / EN 60079‑0,7, 31, TruSeal
helps OEMs and operators accelerate build, cut lifecycle costs and safeguard
uptime across many industries.
To find out more visit: www.cmp-products.com/TruSeal
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